| Label | Value |
|---|---|
| Product Name | Seven-Ampoule Skincare Set Bespoke Box |
| Structure | Telescoping lid + base, horizontal lay-down format |
| Size | 157 × 82 × 36 mm |
| Capacity | 7 single-use plastic ampoule bottles (standing in row) |
| Lid Board | 157 gsm coated duplex + single-side black grey board (total 2.3 mm thickness) |
| Base Board | Same — 157 gsm coated duplex + single-side black grey board (total 2.3 mm) |
| Grey Board Orientation | Black face inward (interior reads solid black, no inner-wall printing required) |
| Exterior Finish | Solid black flood print on duplex face + matte film lamination |
| Lid Decoration | Hot silver foil stamping for brand and product text |
| Interior Insert | B-grade black EVA foam tray, 7 milled circular cavities, bonded to base floor |
| Pre-Loading | Ampoules loaded at factory; complete units shipped sealed |
| PPWR Compliance | Compliance document available on request |
| FSC Certified | Yes — available on requests |
| MOQ | 1000 pcs per design |
| Sample Lead Time | One week after design confirmation |
| Production Lead Time | 25–30 working days after sample approval; +3 days for pre-loading |
Topvisio is a bespoke boxes manufacturer based in Dongguan, Guangdong, China, supplying FSC, ISO 9001 and ISO 14001 documentation, plus EU PPWR compliance data for EU-bound orders. The box has to make that ritual feel deliberate rather than utilitarian. This pair of bespoke boxes is built around a seven-ampoule serum set in a horizontal lay-down format, 157 by 82 by 36 mm, with the ampoules standing upright inside a fixed black EVA tray and the lid lifting straight up to reveal them all in a single row. These bespoke boxes use a telescoping lid and base. Lift the lid and all seven ampoules sit visible in a row, each in its own EVA cavity, ready to twist open.
Irregular and hand-assembled structures have a monthly production capacity of up to 200,000 units.
The combined thickness measures 2.3 mm, noticeably heavier than the 1.5 mm we get from a standard 1,200 gsm double-grey board. The extra rigidity matters here because the lid is a 157 by 82 mm panel sitting over a single row of ampoules, and a thinner board flexes visibly when the buyer picks the closed box up by one end.
The single-sided black grey board has its black face oriented toward the inside of the box. That means the interior surfaces read as solid black without any extra printing step on the inner walls. The wrap paper laminated on the outside is white duplex, which receives the exterior treatment: a solid black flood print across the full surface, followed by matte film lamination.
The exterior reads as one continuous matte black plane broken only by silver brand text and product information on the lid front face. The silver lettering is hot foil stamped, not printed. Foil gives the lettering a directional metallic reflection that catches retail lighting at certain angles; printed silver ink reads flat and dull by comparison. Hot stamping silver foil onto matte black film requires careful heat and pressure tuning — too hot and the matte film loses its grain around the foil edge; too cold and the foil does not bond cleanly.
The interior is finished by the inward-facing black side of the grey board. No fabric, no felt, no additional lining. The texture is the slightly fibrous matte black of the single-side coated board, which contrasts well with the gloss black of the ampoule bottles when the box is open.
Each cavity is shaped so the ampoule stands upright and stays put under normal handling, but releases cleanly when the buyer pulls one out.
The cavity spacing is set so that adjacent ampoules do not touch each other or the lid interior when the box is closed. A 2 mm clearance ring around each ampoule absorbs any small movement during shipping. The tray edge against the inner box walls has a 3 mm shoulder that the base wall presses against, so the tray cannot shift sideways even after repeated opening cycles.
The ampoules themselves are single-use plastic dose containers, not glass. That matters for the tray design on bespoke boxes built around this format. Plastic ampoules are more forgiving on impact than glass, so we can use a slightly looser cavity fit without risking breakage, and the EVA shore hardness can run softer for a more tactile insertion feel.
Exterior colour and finish — solid matte black is the default here. Solid colour wrap with matte or gloss film is straightforward for any Pantone reference. Soft-touch coating gives a velvety hand-feel but adds about USD 0.15 per unit at this footprint. Anti-scratch matte films are available where retail handling is intensive.
Lid text treatment — hot silver foil is the default. Hot gold foil, hot rose gold, hot copper, holographic foil, blind deboss with no foil fill, and matte spot UV on a debossed area are all available alternatives. Each finish has its own tooling cost — typically USD 200 to 500 per die plate.
EVA tray cavity count — seven is what this product needed. We tool the EVA mould for any count from one cavity up to twelve, in straight rows or staggered patterns. Each new cavity layout requires a new mould tool, which adds roughly USD 600 to 1,000 to the project cost.
Ampoule dimensions — the tray is sized to a specific ampoule diameter and height. Switching to a different ampoule format requires a new mould. We can re-use the box exterior tooling but the EVA tray and the box interior depth both change.
Box dimensions — 157 by 82 by 36 mm fits the seven-ampoule format. For longer sets or larger ampoules we run dimensions up to 300 by 200 by 60 mm in this telescoping format. Above that the lid panel starts to need 1,500 gsm board for adequate rigidity.
Pre-loading — bespoke boxes for this category usually ship with the ampoules already in place and the outer shrink wrap applied. We can also ship empty for brands that want to load locally.
Spa and resort gift programmes order bespoke boxes in this format for in-room amenity sets, as samples for guests staying multiple nights. The single-use ampoule format avoids any concerns about hygiene or contamination from shared bottles.
Subscription beauty boxes and beauty advent calendars use a similar bespoke boxes format scaled to whatever count the seasonal programme requires. Twelve cavities for a twelve-day calendar, twenty-four for a full advent run.
Pharmacy beauty brands selling ampoules through medical aesthetics channels order bespoke boxes at this complexity for retail packaging that has to read as both clinical and premium. The matte black and silver foil combination signals both authority and luxury.
Corporate gift programmes for end-of-year client gifting in the beauty and wellness sector use this format for top-tier client recognition. Runs are typically smaller — 200 to 500 units — and the per-unit cost is higher.
Switch the matte film lamination to gloss film. Gloss film costs slightly less than matte and the foil stamp process is the same. The trade-off: the box reads as shinier and the silver foil lettering loses some of its directional contrast against the matte black backdrop. The overall premium feel softens.
Replace the hot silver foil stamp with printed silver ink. The lettering loses its metallic reflection entirely and reads as flat silver-grey. Recognition at retail distance drops because the foil glint is part of what catches the eye. This change is acceptable for SKUs that compete on shelf primarily by colour rather than finish.
Drop the EVA grade from B-grade to C-grade. The cavity fit becomes slightly looser, and the EVA edges round off faster after repeated opening cycles. For products with short retail shelf time this is fine. For long-tail SKUs sitting on a shelf for months between purchases, the cavity wear shows.
Drop the outer shrink wrap. Saves the wrap material and one assembly step. The trade-off: matte film exterior picks up dust and handling smudges between factory and retail. For direct-ship online channels with short warehouse residence this is acceptable. For physical retail with extended warehouse storage we recommend keeping the wrap.
The option we do not recommend is replacing the single-side black grey board with standard double-grey board and printing the interior black on a separate pass. The added inner print step costs about the same as the upgraded board, the inner finish feels less premium, and the production time is slightly longer.
Bespoke boxes for ampoule skincare are rigid packaging structures designed and tooled specifically to hold a fixed count of single-dose ampoule bottles in a custom interior cradle, usually pre-loaded at the factory and shipped sealed for retail.
The cradle is most often an EVA foam tray with cavities milled to grip each ampoule by its lower body.
The board, wrap paper, matte film, and EVA used in this bespoke boxes build are designed for cosmetic packaging, not direct food contact.
The ampoule bottles themselves are the primary contact surface for the skincare product; the box is secondary packaging.
For cosmetic regulatory purposes the materials meet REACH compliance for substances of very high concern.
MOQ for bespoke boxes at this level of complexity is 1000 pieces per design.
Below 1000 the per-unit cost for the foil die, EVA mould, exterior printing setup, and hand assembly becomes hard to absorb.
For first-time prototypes we can build a single hand-assembled sample in one week after artwork sign-off.
Both options are available.
For most bespoke boxes orders at this scale, the brand owner ships the bulk ampoules to our facility, we load them into the EVA tray, close the lid, apply the outer shrink wrap, and ship the sealed retail-ready units.
The brand handles distribution from there.
For brands that prefer to load locally, we ship empty boxes with EVA tray and lid separately for self-assembly.
Standard production runs 25 to 30 working days after sample sign-off.
Pre-loading adds about three additional days for hand-loading and shrink wrapping the full quantity.
The longest lead-time item is usually the EVA tray mould, which takes 7 to 10 days to cut and verify.
Yes. These bespoke boxes can be supplied with FSC chain-of-custody certification, ISO 9001 quality management documentation, and ISO 14001 environmental management documentation. For brands shipping into the EU, we also provide the material composition and packaging-weight documentation required under the EU Packaging and Packaging Waste Regulation (PPWR).
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